Description
Transform ordinary flooring surfaces into stunning, marble-inspired surfaces with the Marble Epoxyking Floor Kit. Contructed for professionals and DIY devotee alike, this all-in-one system delivers a seamless, high-gloss finish with the look of polished marble.
- Fast and efficient
- Professional-grade shine
- Ideal for any setting
- One kit, covers upto 10m
- Suitable for cementitious surfaces
- Creates a durable, long-lasting finish
Specifications:
-Curing Time: 24 to 27hours
-Cost-effective
-Self-leveling for a smooth finish
-Ideal for residential, commercial, or industrial flooring
Safety and Professional Standards
Working with silica powder and epoxy resin requires strict adherence to safety protocols due to the physical and chemical hazards involved.
- Respiratory Protection: Inhaling airborne silica powder (fumed silica) poses a significant health risk, potentially leading to serious lung conditions. A properly fitted respirator mask is a mandatory safety requirement when handling these fine powders.
- Chemical Handling: Mixing epoxy resin and hardener initiates a chemical reaction that generates heat (exothermic reaction). The addition of thickening agents like silica can alter the rate of this reaction.
- Environmental Controls: Proper ventilation and personal protective equipment (PPE), including gloves and eye protection, are necessary to prevent skin irritation and chemical exposure.
1: Surface Preparation (Most Critical Step)
- Clean thoroughly: Sweep, blow out, and vacuum the area until it is entirely free of dirt, dust, and loose materials.
- Profile the concrete: Use a grinder or shot-blaster to scuff up smooth concrete so the resin can form a strong mechanical bond.
- Patch cracks: Fill any noticeable holes or deep crevices with a dedicated epoxy patching gel or compound.
- Moisture test: Ensure your floor's moisture level is below 4% before applying anything, as trapped moisture will cause the epoxy to peel off later.
2. Mix the Liquid EpoxyKing
- Mixing: Pour part A 5kg resin into the bucket. Add part B 2.5kg hardener into the same bucket as part A and mix it together using a drill.
- Blend the liquids together thoroughly for 2 to 3 minutes,.
3. Add pigment (WHITE)
- Add the Pigment Gradually: add your white pigment 500g into the mixed epoxy. Adding it too fast can cause heavy clumping.
- Stir Gently and Scrape Sides: Mix at a slow, steady speed to prevent adding excess air bubbles. Use a margin trowel or stir stick to scrape unmixed pigment off the sides and bottom of the bucket.
- Check Uniformity: Keep mixing until you see a smooth, uniform, and shimmery texture.
4. Add the Silica Powder Gradually
- Scoop a small amount of silica powder 3kg into the mixed epoxy.
- Fold the powder gently into the liquid rather than whipping it, which keeps the dust down and prevents air bubbles.
- Stir until completely transparent and smooth before adding the next scoop. mix until smooth and lump-free
NB: Once you finish mixing for the recommended 3 minutes, pour the epoxy onto your project surface immediately. Leaving it sitting inside the mixing cup shortens its life span. The working time-commonly referred to as "pot life" typically lasts between 20 to 45 minutes after the epoxy is mixed.
5. Prepare for Application
- Wear gloves, goggles, dust mask, and spike shoes.
- Ensure the floor is clean, dry, smooth and level.
6. Pouring/Applying on the surface
- Pour ribbons: Pour the mixed epoxy onto the floor in random ribbons or puddles.
- Spread and manipulate: Use a flat crapper or foam roller sheld at a 45-degree angle to move the product smoothly across the quartz-reinforced base.
Coverage: (marble finish requires extra thickness).
- The mixture covers upto 10 - 14 m surface floor.
To apply color pigment after pouring epoxy, you must work quickly while the floor is still completely fluid (usually within 20 to 30 minutes of pouring).
7. 1. Prepare Highlights
- Mix A & B (metallic silver): Pour your metallic marble highlighter A 250g and add metallic Silver 25g on a small bucket or container, stir/mix them together until it forms smooth texture, and after add metallic highlighter B 125g in the same bucket and mixt it together.
- Mix A & B (color of your choice): On another bucket or container, add metallic marble highlighter A 250g and Metallic highlighter (color of your choice) 25g, mix or stir them together to forms smooth shimmery pigment color, in the same bucket add metallic highlighter B 125g inside and mix it together. The mixture of the pigments have to be less viscous than the base floor epoxy.
7. 2. Add the Pigment to the Floor
- Pour over the base in creative patterns, then gently blend using the roller for marble-like effects.
Proper curing is critical for marble metallic epoxy to ensure it achieves its glass-like shine, chemical resistance, and structural strength.
1. Initial Flow and Leveling (0-2 Hours)
- Keep room sealed: Close all windows, doors, and vents to prevent dust, insects, or debris from landing on the wet epoxy.
- Maintain temperature: Keep the room temperature stable between 15 C and 25 C. Cold temperatures stop the reaction, while high heat causes premature gelling.
- Watch the shift: The metallic pigments will slowly shift, settle, and create natural marble veins on their own during this window.
2. Gel State (2-6 Hours)
- Do not touch: The epoxy transitions into a sticky, jelly-like state.
- Avoid manipulation: Do not attempt to fix imperfections. Doing so will permanently ruin the marble pattern and leave deep pits.
- Turn off airflow: Ensure no direct heating, ventilation and air conditioning air or fans blow across the floor, which can cause surface ripples.
3. Dry to touch (8 to 48 hours)
- Check the surface: The floor will lose its stickiness and feel solid.
- Walk with care: You can walk on the floor wearing clean socks or soft-soled shoes.
- No heavy objects: Do not drag tools, ladders, or furniture across the surface yet.
4. Full Chemical Cure (48 to 72 hours)
- Achieve maximum hardness: The epoxy takes 72 hours to complete its cross-linking process and reach maximum scratch and chemical resistance.
- Return vehicles and furniture: You can now park cars, place heavy machinery, or arrange heavy furniture.
What's in the box
1 x 5kg epoxyking resin A
1 x 2,5kg epoxyking hardener B
1 x 500g white pigment
1 x 3kg silica powder
1 x 2 metallic highlights A&B 375g
1 x 2 metallic highlights A&B 375g
1 x metallic marble silver 25g
1 x metallic marble (color of your choice) 25g
1 x Brush
1 x Foam roller
1 x 20l bucket
